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Automatic EVA Car Interiors Decoration Sheet Extrusion Line

Xinzheng Lifa Abrasives & Abrasives Co. Ltd

Base Info

Description


Machine Name
 EVA sheet making machine
Warranty
 
18 months for mechanical parts, and 12 months for electrical parts
 
Total Power
 500KW
Max. Output
600-700kg/h 
Extruder Model
LSJ180/33 
Sheet width
1600mm 
Sheet thickness
1-3mm 
sheet layer
single  
Line Speed
1-2m/min 
sheet application
Car tile 
Raw Material
 EVA pellet
Worker Requirement
 3-4workers a shift
Dimension
 25*5*3
Weight
30Tons 
Voltage
380V,50Hz or customized 
Inverter
ABB 
Contactor
Schneider 
Inspection of the machine
Machine tested in our factory before delivery
Service
Engineers available for installation
 
 
Part1: Process flow of the EVA sheet extrusion
Pressurized automatic stainless steel elevator mixer → → force feeding machine →  single screw → mold → three-roll press surface treatment → traction plate corona treatment → → → stacked cutting machine
 
Part2: the characteristics and consists of the EVA sheet making machine
 1. single screw extruder
 Axial thrust using ZLYJ series of professional single-screw rubber extruder supporting the design of high precision hardened thrust seat belt gear box, front-end configuration of the output shaft thrust bearing to withstand the screw at work, the whole small size, carrying capacity, smooth transmission, low noise, high efficiency;

 
2 Die-head
 
the sheet die: hanger die with two throttle design, sheet thickness accurately. Temperature control ± 1 ºC can accurately control the plasticizing process and sheet thickness, flatness. The material effective width 2150mm; product width 2100mm; Thickness 3-8mm, die material: 5CrNiMoV steel, a total of 11 district heating, the use of stainless steel heating rods; Dies hard chrome plated surface.
 
3. three-roll calender:
Double tube spiral blade circuit so that the roller surface temperature uniformity, L / cooling quickly and without a lot of cooling medium. Roller surface hardening, grinding, hard chrome plating (coating thickness not less than 0.10mm) after mirror polished, hardness HRC62 above, the roller surface runout is less than 0.02mm, the surface temperature error within ± 2 ºC. HTM attached swivel joints and heat resistant pressure hose.
 
Wheel positioning: using precision screw lift its components, the central wheel fixed to the upper and lower motor Coarse wheel gap, manual fine-tuning can be adjusted independently around. The purpose can be achieved quickly adjust the gap and precision trimming simultaneously. The mechanism of high strength, high precision, the optimized design is to ensure the quality of the finished sheet core components.
 
4. traction equipment: traction trimming cooling device
 
5. cutting:
Shears maximum width: 2000mm maximum thickness:. 4mm, shear rate, 20 beats / min.
 
6. the conveyor belt: 
 
 Part3. the wide range of applications of EVA sheet
    The production line can produce eva sheet, PE, PP or PVC sheet material such as sheet metal, high calcium carbonate added (up to 50-75); strong ability to adapt equipment, can be processed simultaneously PP, PE, ABS, PS and so on.
     Application: automobile sealing strips,sound insulationcushion,sound absorptionsheets,car roof, car trunk mat, car mats and so on;