No.MachineQuantity1Screw loader1 set2SJZ80/156 conical twin-screw extruder1 set3SJ50/30 single screw co-extruder1 set4Extrusion mould and flow distributor1 set5Embossing roller1 set6Side cutter1 set7Glazed-tile forming machine1 set8Cutter1 set9Stacker1 set10Mold for tile top, ide ridge tile, three way tile, ridge tile end1 unit
Power consumption and labors needed:Machines listInstalled power1. Spiral Loader (for mixer)2.2kw2. SRL-Z500/1000 High speed Heating Cooling Mixer75kw+15kw=100kw3. Spring Loader (for PVC extruder)2.2kw4. SJSZ80/156 conical double screw ExtruderMain motor: 55kwFeeding motor: 2.2kwVacuum pump: 2.2kwBarrel heaters: 30kw5. Vacuum Loader + Hopper Dryer (for ASA extruder)Motor power: 1.1kwHeating power: 12kw6. SJ50/30 Single screw Co-Extruder (for ASA)Main motor: 15kwBarrel heater: 12kw7. Mold/Die head setHeating power: 20kw8. Double-Roller CalanderMotor power: 1.5kw9. Tile Forming machine (with mold blocks)Total power: 8.77kw10. Cutting machineMotor power: 2.2kw11. Heating OvenHeating power: 12kw12. Roofing Tile CrusherMotor power: 11kw13. PVC PulverizerMotor power: 37kwRemarks: The total Power of the production Line will be 175.87kw; but the actual power consumption will be only 75% of the total power. So the final power consumption will be around 132kw/hr (Mixer, Crusher and Pulverizer will run separately from the production Line).Labors neededProduction Line: 2 peopleMixer and recycling machines: 1 people    
 
Production cost (only for your information):General production formulationRaw materialsPercentCostPVC resin100kgUSD780/TonsCalcium carbonate100kgUSD118/TonsCPE5kgUSD1,720/TonsPE Wax1.2kgUSD1,780/TonsStearic acid1.5kgUSD1,530/TonsStablizer4.8kgUSD1,170/TonsACR3.8kgUSD1,640/TonsParaffin0.3kgUSD1,406/TonsThe cost of the mixture is around USD470/Tons-USD550/Tons.
The surface material of the tile is ASA; the cost is around USD3,750/Tons. The weight of ASA is around 100-150g/.
So the production cost of the final roof tile is around USD2.3-USD3.1 per square meter. 
 
Facilities and preparation of the production:Dimension of the production lineAround 21.6m*3.5m*3m (L*W*H)Required dimension of the workshopLength: over 26meters
Width: over 5meters
Height: 4metersAssistant installation200kva transformer (160kva at least)
10m³water pool
Air compressor, gear oil, cable, etc. 

if you are interested in this plastic production line,please contact me:
 
Mob:+86 13962461986